Characteristics of the Steel Cord Conveyor Belt

Steel Cord Conveyor Belt Factory to share with you the features of the Steel Cord Conveyor Belt.

1. According to the structure: ordinary type and impact-resistant, tear-resistant type.

2. According to the use: in addition to the common type, there are wear-resistant, heat-resistant, cold-resistant, acid and alkali resistant, flame retardant, tear-proof, flame-retardant, ozone-resistant, and other types.

3. Variety: According to the performance of the cover rubber can be divided into ordinary steel cord conveyor belt, Fire Resistant Steel Cord Belt, heat-resistant steel cord conveyor belt, wear-resistant steel cord conveyor belt, cold-resistant steel cord conveyor belt, acid-resistant Alkali-type steel cord conveyor belt, oil-resistant steel cord conveyor belt, and other varieties.

Fire Resistant Steel Cord Belt

4. Features: High tensile strength, good impact resistance, long service life, small elongation, good groove formation, good flex resistance, suitable for long-distance, large fortune, high speed conveying materials. The product is composed of core rubber, steel wire rope, a cover layer, and edge glue.

5. Uses: Widely used in coal, mining, port metallurgy, electric power, chemical, and other fields to transport materials.

Daily Maintenance of Steel Cord Conveyor Belt

(1) According to the running condition of the tape, adjust in time to prevent the tape from being deflected and the edge of the tape is intensified, and the upper and lower covers are damaged, causing the wire rope to be exposed and falling off.

(2) Strengthen the technical management of the tape and regularly replace the Fire Resistant Steel Cord Belt over the period of use.

(3) If the adhesive tape on the tape, the cover rubber fall off, and the wire rope and other defects are partially exposed, the cold bond or vulcanization heat should be applied in time.

(4) The vulcanized joint is a weak link in the tape, and its damage is related to the vulcanization process, materials, and use environment. The seam opening is initially characterized by cracking of the surface rubber. Water is immersed in the steel wire rope through the gap of the core rubber, causing corrosion, broken wire, twitching, etc. of the steel wire rope. The joint elongation change and surface abnormality should be checked regularly to do preventive inspection work.

(5) Clear the surface of the drive roller in time to prevent the joint from being uneven due to the irregular shape of the drum surface, and the bubbling, wire rope twitching, and the elongation of the vulcanized joint may affect the strength of the joint.

(6) The roller that is in contact with the working surface of the Anti-Tear Conveyor Belt must be equipped with a scraper or other cleaning device to remove the adhesive on the surface of the roller and the adhesive of the lower roller.

(7) Do a good job in daily maintenance management, replace damaged roller in time, and prevent the vertical tearing accident.

Anti-Tear Conveyor Belt

(8) Scraper and deflector should be installed in front of the tail roller to prevent falling coal and debris from entering between the tape and the roller.

(9) The height of the loading point chute should be appropriately selected according to the material and the maximum block size, so as to reduce the drop of the chute as much as possible and reduce the impact of the material on the vulcanized joint.

(10) The full hydraulic automatic tensioning device is used to improve the dynamic characteristics during starting so that the Cold Resistant Conveyor Belt can be started smoothly, and the impact dynamic stress on the vulcanized joint is reduced.

(11) According to the partial blanking condition of the tape, different repairing methods such as cold-filling, vulcanization, and filling of the steel wire rope should be selected to keep the surface of the tape intact.

(12) Strengthen the technical monitoring and management of the vulcanized joints, and take the responsibility to the daily inspection of the person and the X-ray and other periodic inspection methods to repair the defective vulcanized joints in time.

Characteristics of Cold Resistant Conveyor Belt

Cold Resistant Conveyor Belt product features: cotton canvas, nylon canvas or polyester canvas as the core, the cover rubber is made of natural rubber and butadiene rubber, with high elasticity, impact resistance, cold resistance, etc. Normal use in °C environment.

Technical indicators:

1. Cold-resistant conveyor belts are classified into three types: scratch-resistant (H), wear-resistant (D), and general (L) according to the properties of the cover rubber.

2. According to the cold resistance performance, it is divided into two levels: C1 and C2. The ambient temperature of C1 is -45–50 °C; the ambient temperature of C2 is -60–50 °C.

Cold Resistant Conveyor Belt

3. Specifications

(1) Core material: NN100, NN150, NN200, NN250, NN300, NN350, NN400, NN450, NN500

(2) Bandwidth: 100mm-3000mm

(3) Cloth: 1-10 layers

(4) Covering glue: working surface: 1.5-8.0mm non-working surface: 1.5-4.5mm

For more information on the Nylon Conveyor Belt, please visit our website at https://www.hyconveyorbelt.com

How to Choose A Good Rubber Conveyor Belt?

The rubber conveyor belt is the most critical part of the entire conveyor system. The quality of the conveyor belt and the manufacturer can not normally carry out production operations. And it can cause major safety incidents. Conveyor belts of good quality are good both in appearance and intrinsic quality.

Now Solid Woven Conveyor Belt Supplier introduces some rubber conveyor belts on the market.

1. First, look at the rubber surface of the rubber conveyor belt. The rubber surface of the rubber conveyor belt should be smooth and flat, without bubbles, gullies, and dryness.

2. Finger pressure method: with the rubber surface of the nail file, the rubber belt with high glue rate will not be smashed or smashed, the scar will recover in 3-5 seconds, the lower the rubber content, the slower the recovery or Do not recover.

Sidewall Conveyor Belt

3. Odor method: The rubber conveyor belt with high rubber content has no odor, and the smell is light. The rubber conveying with high reclaimed rubber has a very scent.

4. Look at the core: The high-quality Sidewall Conveyor Belt has the same layered core, and the glue is even and thick; the inferior conveyor belt will have different thickness.

How to Prevent the Wear on The Edge of the Conveyor Belt?

As a Steel Cord Conveyor Belt Factory, let’s talk about several ways to prevent wear on the edges of the belt.

The edge wear of the conveyor belt is mainly the friction and wear of the belt edge and the frame when the conveyor belt is deflected. The conveyor belt should run on the centerline of the roller set. However, due to defects caused by the manufacture, installation, use, etc. of the conveyor, the conveyor belt often deviates from the centerline. Usually, the conveyor belt allows 5% of the deviation in the width direction. When the deviation is excessive, the Coal Conveyor Belt is in contact with the roller bracket and the frame to cause edge rubber wear; even when the deviation is severe, the conveyor belt may even be worn. Flanging, such as the radial travel screw head of the drum, the bumper block, and other raised parts. Or the gap between the racks is too small, which may cause tearing of the conveyor belt and partial peeling and scratching of the covering rubber.

PVG Conveyor Belt

Through the analysis of the wear factors of the PVG Conveyor Belt, corresponding precautions are taken in the design of the belt conveyor to extend the life of the conveyor belt. The design is usually optimized from the following five aspects to reduce belt wear.

1. Reasonable choice of conveyor belt

2. Reduce the wear on the conveyor belt of the PVG Conveyor Belt components.

3. Optimization of the structure of the feeding device.

4. Reduce the impact of the receiving process on the conveyor belt.

5. Use electromechanical protection devices.

How to Ensure The Normal Operation of The Conveyor Belt?

The use of the conveyor belt is very wide, and the conveyor belt can be seen whenever the conveyor is provided. The conveyor belt has many advantages such as safe operation, easy to use, saving manpower and material resources, etc., which can reduce the construction cost and create greater profits. As a Steel Cord Conveyor Belt Factory, let’s talk to you about how to keep your conveyor running.

The maintenance of the conveyor belt is actually relatively simple, and the maintenance cost is not high, which is favored by society. Because of its extensive use, how to ensure the normal operation of the conveyor belt is also a topic of concern to many companies.

The first thing to ensure is that there is no problem with the conveyor itself. The Generic Conveyor Belt is only a hub, and its operation depends on the conveyor. The quality of the device is the first factor that determines whether the belt can operate normally.

Generic Conveyor Belt

Secondly, whether the belt is matched with the conveying device and whether it is suitable for transporting such goods is a factor that determines the normal operation of the conveyor belt. Whether the belt is intact, whether the problem has been dealt with, and whether the placement of the goods on the conveyor belt is reasonable will directly affect the operation of the conveyor belt.

Once again, the operator should have the expertise to operate the conveyor and repair the conveyor belt, find the problem, timely repair, and timely treatment, and kill the hazard in the cradle.

The normal operation of the Nylon Conveyor Belt will affect the productivity of the company and attract attention.

How To Prevent The Conveyor Belt From Tearing?

The Steel Cord Conveyor Belt Factory teaches you how to improve the structure of the conveyor belt itself:

For example, to improve the airtightness of the conveyor belt, to prevent the core layer from entering the water, and to corrode the steel rope, the manufacturer is required to strengthen the quality control and improve the quality.

The Anti-Tear Conveyor Belt and the detectable tear conveyor belt are currently used in ports and are used in some mines. The Anti-Tear Conveyor Belt uses a steel wire rope as the longitudinal skeleton material, and a transverse reinforcement is added to the belt as a tear-proof layer. The structure of the layer is divided into two types: one is a rubber-coated mesh cloth; the other is horizontal. rope.

Anti-Tear Conveyor Belt

The covering layer is made of high strength, high elasticity, and good wear resistance. The price of the product is about 20% higher than that of the ordinary conveyor belt, but it has little effect on the excessive debris, and the transverse steel wire is damaged more quickly by the exposed crust.

A conveyor belt that detects tearing is used. A sensor with a closed coil is added to the conveyor belt, the detector is mounted on the tearable portion of the belt conveyor, and the detector is attached to the controller.

If you want to know more about the Coal Conveyor Belt, please stay tuned to our website or contact us.

https://www.hyconveyorbelt.com

Why Are There Many Cross-sections In The Use Of Conveyor Belts?

The Steel Cord Conveyor Belt Factory tells you why there are many cross-cuts in the conveyor belt.

There are several reasons for the use of a common conveyor belt in cross-cutting:

The first type is that the individual towing groove angles in the conveyor protrude, causing a continuous cross-cut of a certain line. This phenomenon will be obvious after careful inspection after shutdown;

The second type is that the electric drum or driven roller of the machine head and the tension roller are covered with irregular adhesives. The large and small cymbals can easily lead to the cross-sectional area of the conveyor belt. Therefore, it is necessary to clean the adhesive regularly. of.

If you would like more information about the Nylon Conveyor Belt, please follow us on our website or contact us.

Nylon Conveyor Belt

Tips for Using the Sidewall Conveyor Belt

Sidewall Conveyor Belt is widely used in the material transportation industry. It has many advantages, such as large transportation volume, difficult material leakage, and non-slip, which are well received by customers. So what are the precautions in the use of the wave-shaped ribs during use? Fabric Conveyor Belt Manufacturerto explain to you.

Steep Angle Sidewall Conveyor Belt

Steep Angle Sidewall Conveyor Belt

1. It is strictly forbidden to use different Steep Angle Sidewall Conveyor Belts together.

2. The direction of the transported material and the speed at which the material falls are consistent with the direction and speed of the Sidewall Conveyor Belt.

3. The air machine is started to avoid the motor overload and the large dip angle Sidewall Conveyor Belt slipping. Before the machine is stopped, the materials are completely discharged.

4. Use the Steep Angle Sidewall Conveyor Belt to prevent folding and hard object phase pressure. Should be used and stored in a curl.

5. Steep Angle Sidewall Conveyor Belt tension should not be too large, should be used under the minimum tension.

7. In the use of Sidewall Conveyor Belt, the phenomenon of slipping or pulling may occur. The fault should be eliminated in time to adjust the tensioning system to keep the elastic device flexible.

8. Do not allow the Sidewall Conveyor Belt to run or snake running during transportation. It should be adjusted in time.

What Is The Specific Use Of Conveyor Belts?

Specific use of Conveyor Belts:

1. Prevent the Rubber Conveyor Belts from starting up.

2. When the conveyor belt runs off, measures should be taken to correct it in time.

3. Conveyor belts of different types and specifications should not be used together, and the joints are preferably glued.

4. The type, structure, specification and number of layers of the conveyor belt should be reasonably selected according to the conditions of use.

5, the conveyor belt running speed is generally not more than 2.5m / s, block size, large abrasive materials and the use of fixed pear discharge device should try to use low speed.

6. The relationship between the diameter of the drive roller of the roller conveyor and the layer of the conveyor belt, the matching of the drive roller, the reversing roller and the groove angle of the roller should be reasonably selected according to the design regulations of the conveyor.

7. The feeding direction should be in the running direction of the conveyor belt. In order to reduce the impact on the conveyor belt when the material falls, the chute should be adopted to reduce the material drop distance; the conveyor belt receiving section should shorten the idler spacing and use the buffer roller. In order to leak the material, the conveyor belt adopts a soft and moderate baffle plate to prevent the baffle plate from being too hard and scraping the belt surface of the conveyor belt.

8. When the conveyor is in use, if there is no roller, it should be added and repaired in time; the roller is covered by the material, causing the rotation to be ineffective, preventing the leakage from getting stuck between the roller and the tape, paying attention to the lubrication of the movable part of the conveyor belt. But not oily conveyor belts.

9. Avoid the Fire Resistant Conveyor Belt from the blockage of the rack, pillar or block material to prevent breakage and tearing. When the conveyor belt is partially damaged, the artificial cotton should be repaired in time to avoid expansion.

Fire Resistant Conveyor Belt